Myers Technology Company - Proprietary 50 Point Refurbishing and Repair Process
- Myers Technology Company (MTC) carefully examines all major castings for cracks, wear, and weak point failure.
- MTC tests all slide and pivot areas for proper alignment and functionality.
- We start up and test run all equipment.
- MTC ensures that all functions of both manual and autocycles work properly.
- We take note of any missing or failing parts and place orders for replacement parts that meet or exceed OEM standards.
- Once the machine passes inspection on steps 1-5, MTC begins disassembly.
- All guards are removed and inspected for wear or cracks.
- All way covers are removed and ways and covers inspected for wear or tear.
- Machine oil is drained, cleaned and replaced with new oil to proper levels and condition.
- All vices, chucks, and other mechanical control items are removed, cleaned and inspected.
- The machine is thoroughly cleaned using steam, degreasers, and solvents.
- The hydraulic system is tested for noise.
- The hydraulic system pressure is tested for proper settings.
- The hydraulic system couplings are examined and aligned as needed.
- The hydraulic system hoses are inspected and replaced as needed.
- The hydraulic system valves are inspected and tested for proper function.
- Electrical system wires are cleaned and examined for damage or wear, replaced as needed.
- Electrical system switches are cleaned and inspected for damage or wear, replaced as needed.
- Electrical system controls are cleaned and inspected for damage or wear, replaced as needed.
- The electrical system cabinet is examined and cleaned.
- Worn and failing elements of the hydraulic and electrical systems are replaced as necessary.
- Bearings are inspected for proper function and measured for play.
- Bearings are replaced as necessary.
- Motors are inspected and rebuilt or replaced as necessary.
- Motor couplings are removed, cleaned, and examined for wear and failure, replaced as necessary.
- Belts are inspected for wear, cracks, and fraying and replaced as necessary.
- Belts are inspected for proper alignment.
- Gearboxes are cleaned and inspected.
- Oil is drained from gearbox.
- Gearboxes are refilled with proper oil to correct levels.
- Chip conveyors are cleaned and inspected for wear.
- Coolant systems are cleaned and inspected.
- Worn and failing elements of the gearbox, conveyor, and coolant systems are inspected and replaced as necessary.
- Hydraulic fluid is drained and replaced to proper levels in hydraulic system.
- All filters are removed and cleaned or replaced.
- Sheet metal is cleaned and inspected for wear and failure.
- Safety switches are cleaned and tested for proper function.
- Safety switches are replaced as necessary.
- Machine is inspected to ensure steps 1-38 have been properly completed.
- Unit approved for painting.
- All previously painted surfaces are prepped and primed.
- All primed surfaces are given 2 coats of industrial grade paint.
- All systems are reassembled to complete the machine.
- All buttons and switches on control works are inspected for wear and functionality.
- Machine functions are tested for performance.
- Machine is operated in full automatic mode.
- Test cuts are completed and examined for accuracy.
- If unit passes tests in steps 44-47, machine is calibrated.
- A video of the machine is recorded.
- Machine is prepped for proper shipping, tied down, Wrapped, etc.
- Machine is given a 30-, 60- or 90-day Warranty on a case-by-case basis.
There are many more items checked and repaired
This is a general description of Myers Co. process. MTC works on many different types of machines. This marketing document in no way constitutes a contract, written or implied.