NEW NEWAY 15” CHUCK HORIZONTAL CNC LATHE w/ FANUC Oi-TF PLUS CONTROL, 4.6" Bar capacity, Box Ways, ZF gearbox, 12 station turret, Air conditioned electrical cabinet, Chip conveyor, Programmable tail stock, Foundation bolts, toolbox and Chip cart
Structure
All Meehanite cast iron construction with ribbed torque tube design and wide stance machine base provide excellent support and damping character. The 45 degree bed guide way angle maintains a minimal and constant distance from tool tip to guide way. The slant bed also ensures the chips and coolant fall directly into the chip pan.
All guide ways are rectangular type for unsurpassed long-term rigidity and accuracy. Each guide way is induction hardened and precision ground. The hardness is between 49 to 52 HRC. Turcite B is bonded to mating way surfaces and then hand scraped for perfect fit and center height. This material provides a low friction surface which virtually eliminates guide way wear. It also provides vibration dampening for better surface finishes. All guide ways are fully protected by heavy gauge stainless steel covers on both sides of the carriage ways.
The bed casting has channels that collect way lube from the Z axis into a separate reservoir. Waste oil tank can be conveniently drained.
The computer optimal design guarantees integral rigidity with compact structure. All castings pass finite-element analysis (FEA) test、every part carrying capability is under reasonable scope.
Spindle and Headstock
The robust headstock casting is mounted on the same ground surface as the tailstock to maintain perfect alignment and center height. The heavy- duty spindle is supported by 2 sets angular contact bearings in the front and 2 sets cylindrical rollers bearings at front and back.
Cylindrical roller bearings feature a large contact surface which ensures the highest rigidity for heavy loads and high surface finishes. All spindle bearings are precision NSK class P4 and are permanently grease lubricated.
The lathe features a 35 HP spindle motor with a
German ZF gear transmission in (1:5.5) gear ratio. The speed is up to 2,000 rpm. It has a 116 mm (4.6”) of bar capacity in diameter. The maximum spindle torque is 1,971 NM (1,454) ft.-lb. of torque at 125 rpm spindle speed.
Drive system
Each axis is driven by a large diameter HIWIN P4 double nuts ball screw with high rapid traverse rates and high feed thrust. The X & Z axis ball screws are preloaded for accurate positioning and thermal stability. The thrust bearings are precision class P4 NSK angular contact type. Ball screws are directly mounted to the AC servo motors without intermediate gears or belts to minimize backlash. Each axis has an electric torque limiter to protect the ball screw and minimize damage in case of a crash.
Turret
The turret features a large diameter Curvic coupling with a hydraulic clamp force. This heavy-duty design provides unsurpassed rigidity for heavy stock removal, fine surface finishes, long boring bar overhang ratios, and extended tool life. Turret rotation, deceleration and clamp are all controlled by a reliable high torque hydraulic Index Motor. Turret indexing is non-stop bi-directional, with a 0.5 second next station index time. The turret uses 1" OD shank tool holders and boring holder capacity is 2". Holders are interchangeable from station to station. ID tool holders can convert to a U-drill holder to eliminate external piping of insert drills. OD turning tools are securely fixed in position by wedge clamps.
Programmable Tailstock
Widely spaced guideways and heavy-duty design of the tailstock body ensure ample rigidity for both slender and heavy shafts. The quill diameter is 130 mm (5.1"). The quill stroke of 100 mm (3.9") is activated by foot pedal or program. A precision, heavy duty MT #5 live center is provided as standard equipment.
The powerful FANUC 0i-TF PLUS control has a bundle software includes the multiple threading, built-in Canned cycle, rigid tapping, spindle orientation, tool life management, program restart, are among the many standard features. An Ethernet connection, easy-access, front memory card slot, USB are among the many standard features also. This control provides most popular function within his standard features. It is most powerful and valuable control in his class.
2-speed German ZF Gearbox
- 3-color cycle light
- 12-station Hydraulic turret
- Air Gun
- Air Conditioner Electric Cabinet
- Automatic Lift-up chip conveyor
- Automatic Lubricating System
- Hydraulic system
- Coolant System
- Operation manual
- Programmable Hydraulic tailstock
- Foundation kit with leveling bolts and pads
- Scrap cart
Standard Tooling
1” OD clamping wedge 6 pieces 15”, 3-Jaw, hydraulic chuck
2” Boring bar holder 2 pieces Soft Jaw 1set
1” Face holder 1 piece
Warranty
One Year Machine and Two-Year control warranty
Options
Item Price
Manual steady rest 1.97-7.87’’(50-200mm) $4,750.00
Capacity
Chuck Diameter: 15”
Max. Work Swing: 25.60’’ (650mm)
Swing over Cross Slide: 16.2’’ (410mm)
Max. Turning Diameter: 24.80’’ (630mm)
Max. Turning length: 39’’ (1,000mm)
Bar through draw tube: 4.6”
TRAVELS
X Axis: 13.’’(330mm)
Z Axis: 43’’(1,100mm)
SPINDLE
Spindle Nose: A2-11
Spindle Bore: 5.2’’ (132 mm)
Spindle Motor Power: 35 HP
2-speed gearbox: German ZF
Spindle Maximum Speed: 2,000 RPM
Maximum torque: 1,971 NM (1,453) ft-lb @ 125 rpm
TURRET
Tool Stations – 12 tools
Center height: 4.92’’(125mm)
Tool Size (turning tool): 1 ‘’
Tool Size (boring tool): 2’’
Indexing Time Tool-to-Tool: 0. 5 s
TAILSTOCK
Dia./travel of the sleeve: 5.12 / 3.94’’ (130/ 100 mm)
Mandrel taper hole: Morse #5
Programmable quill
FEEDRATE
X/Z Axis Rapid: 315 / 473 IPM (8 / 12 m/min)
Cutting Feed Rates: 315 IPM (8 m/min)
BALL SCREWS
X axis Ball Screw: double nut (32 x 8mm)
Z axis Ball Screw: double nut (40 x 10mm)
DRIVE MOTORS
X Axis Motor: 1.88 Hp.
Z Axis Motor: 3.36 Hp.
POWER & AIR REQUIREMENTS
220 Volts/ 3 Phase/ 60 Cycle
35 KVA
COOLANT SYSTEM
Pump Motor Output: 0.54 HP (0.4Kw)
Pump Flow Rate: 8 GPM (2 m3 /h)
Pump Pressure: 22 psi (1.5 bar)
Tank Capacity: 110 gal (420 L)
GENERAL
Machine Weight: 16,500 lbs. (7,500Kg)
Floor space (L x W x H): 200" x 77" x 82" (5,090 x 1,945 x 2,075mm)
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